Multi-Radius Servo Tube Bender
Lub Multi-Radius Servo Tube Bender yog tsim los rau kev ua haujlwm nyuaj, siab - cov khoom siv tubular precision uas yuav tsum tau muaj ntau qhov chaw nruab nrab radii (CLR) thiab cov khoom sib txuas hauv ib qho kev teeb tsa. Tsav los ntawm ntau -axis absolute servo motors, lub tshuab tshem tawm phau ntawv hloov pauv ntawm cov chaw nres tsheb sib txawv, txo lub sij hawm voj voog thiab tshem tawm qhov ua yuam kev nyob rau hauv siab - ntim cov kab ntau lawm.
Ua los ntawm ib tug normalized, kev nyuaj siab-relieved steel weldment thav duab, lub tshuab absorbs siab torsional loads thaum hnyav- phab ntsa los yog siab - tensile raj txoj kev. CNC architecture integrates tiag-lub sij hawm springback them algorithms, pub cov ntaub ntawv kho ncaj qha mus rau servo slides raws li cov khoom batch variance.
Kev Pom Zoo Pom Zoo Pom Zoo:Embed 15-thib ob siab-txhais video voj ntawm no qhia synchronous multi-axis txav thaum lub chassis tube hloov pauv.
Technical Specifications
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Khoom Specification |
Muaj Standard Range |
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Max. Tube sab nraud txoj kab uas hla (OD) |
10mm - 89mm (Kev cai mus txog 120mm) |
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Max. Phab ntsa Thickness |
0.8mm - 4.0mm (khoom siv) |
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Min. Centerline Radius (CLR) |
1xD rau 3xD (Tooling dependent) |
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Tswj Servo Axes |
7 mus rau 9 Axes (Pib, Kev Sib Hloov, Khoov, Carriage Shift, Plane Shift, Mandrel Extraction, Siab Tuag) |
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Khoov Precision |
+/- 0.05 deg (Rotational & Khoov) |
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Max. Khoov lub kaum sab xis |
180 Deg + Springback nyiaj pub dawb |
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Tsav System |
Tsis Muaj AC Servo Motors nrog Planetary Gearboxes |
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Tswj System |
Muaj CNC nrog 15-nti kov Screen (EtherCAT kev sib txuas lus tsheb npav) |
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Fais fab mov |
380V / 415V, 50 / 60 Hz, 3-Phase |
Ntsiab nta
Independent Multi-Stack Tooling Stack:Ua kom ntau lub vojvoog tuag ib txhij ntawm txoj kab ntsug lossis kab rov tav swb, tso cai hloov pauv tsis siv neeg ntawm nruj thiab dav radii yam tsis muaj kev cuam tshuam los ntawm phau ntawv.
Kaw-Loop Servo Pressure Die Assist:Lub siab tuag booster synchronizes nrog khoov caj npab los ntawm kev mob siab rau servo tsav los tiv thaiv phab ntsa thinning thiab flattening ntawm me me CLR khoov ntawm nyias -walled stainless hlau los yog titanium tubing.
Programmable Early Mandrel Extraction:Mandrel retraction lub sij hawm yog tswj mus rau millisecond ntawm CNC qhov kev pab cuam kom tshem tawm sab hauv raj wrinkling thiab txo cov kev sib txhuam cov cim ntawm lub tangent point.
Rigid Carriage Design:Cov kab ntawv qhia kev sib txuas nrog precision pob screws tswj kev noj qab haus huv ntev txog li 1,500 mm / s nyob rau hauv qhov siab tshaj plaws payload.
Hauv -Lub Tsev Qauv Machining:Lub txaj tshuab yog annealed ntawm 650 deg C kom tso tawm qhov kev ntxhov siab hauv vuam, tom qab ntawd ua tiav ntawm ob-gantry CNC milling chaw nyob rau hauv qhov kub thiab txias -tswj chaw kom lav qhov sib npaug ntawm 0.02 mm / m.
Kev Ua Haujlwm
Loading & Clamping:Lub raj raw khoom yog loaded mus rau lub feed carriage. Lub collet tuav lub raj kawg, positioning nws rau thawj khoov coordinate.
Axis Positioning:Servo motors tsav lub tsheb thauj mus rau qhov programmed axial nrug (Y) thiab lub kaum sab xis tig (B), thaum pawg ua haujlwm hloov kho qhov ntsuas lub vojvoog tuag (C).
Mandrel & Pressure Positioning:Lub mandrel nce mus rau hauv lub raj mus rau qhov taw tes tangent, thiab lub siab tuag siv qhov sib piv -siab.
Multi-Radius Bending Execution:Lub servo khoov caj npab tig mus rau lub hom phiaj lub kaum sab xis thaum lub koob txhaj tshuaj thawb cov khoom rau hauv cov kab noj hniav kom tswj tau cov phab ntsa nyias nyias ntawm lub voj voog sab nraud.
Extraction & Progression:Lub siab tuag tso tawm, lub mandrel retracts ib feem, thiab lub carriage indexes lub raj mus rau tom ntej no khoov chaw nres tsheb los yog rotation dav hlau.
Daim ntawv thov
Automotive Exhaust & Fluid Lines:Tsim cov kav dej tsis zoo, EGR raj, thiab chassis structural reinforcements los ntawm 304/409 stainless hlau thiab aluminized hlau.
Aerospace & Kws muaj txuj ci:Fabricating lub teeb yuag hydraulic kua kab thiab structural conduit los ntawm siab -lub zog aluminium alloys (6061-T6) thiab Inconel.
HVAC & tub yees:Khoov tooj liab thiab txhuas rov qab khoov thiab evaporator coils nrog nruj ovality txwv kom tsis txhob muaj kev txwv tsis pub khiav.
Commercial Furniture & Fitness Equipment:Kev ua haujlwm siab - tensile structural steel raj rau kev tawm dag zog tshuab thav duab thiab ergonomic chaw ua haujlwm rooj zaum.
Tooling & Configuration
Khoom siv:Cov cuab yeej txheem siv tau siab - cov cuab yeej hlau hlau (SKD11/D2) dhau los ntawm - hardened rau HRC 58-60. Rau abrasive stainless hlau los yog titanium daim ntaub ntawv, titanium nitride (TiN) coated los yog Ampco bronze wiper tuag yog teev.
Configuration Options:
Kev teeb tsa tus qauv: Ib zaug- pawg ntau- vojvoog (tsim rau qhov uas xav tau ob lub voj voog sib txawv).
Hnyav-Kev teeb tsa lub luag haujlwm: Triple- teeb tsa pawg rau cov khoom sib txuas uas yuav tsum tau hloov pauv radii, thawb-bending peev xwm rau nruj khoov (1xD), thiab integrated weld-seam detection cameras.
Automation Add-ons: Tau tshaj robotic loading/unloading gantry systems and automatic optical measurements cells.
Kev kho kom haum
Kev hloov kho engineering tau haum raws li cov qauv cog tshwj xeeb thiab workpiece geometry txwv:
Tshwj xeeb dabtsi yog khoov taub hau:Txuas ntxiv lossis slim-profile khoov lub taub hau kom tshem tawm ntau yam - khoov cuam tshuam geometry.
Kev koom ua ke nrog Downstream Cells:Kev cai PLC tuav tes raws tu qauv rau seamless kev koom ua ke nrog laser txiav, kawg - tsim, los yog vuam neeg hlau hlwb.
Voltage & Kev nyab xeeb ua raws:Cov vaj huam sib luag hluav taws xob ua rau CE, UL, lossis CSA cov qauv siv Siemens, Schneider, thiab Mitsubishi industrial hardware.
Zoo & Kev Xeem
Dimensional Verification:Txhua lub tshuab txaj thiab swb raug tshuaj xyuas siv laser interferometers thiab 3D tswj ntsuas tshuab (CMM) ua ntej sib dhos.
Factory Txais Kev Xeem (FAT):Cov txheej txheem txheej txheem suav nrog kev khiav 50 qhov kev xeem sib law liag uas siv cov neeg siv khoom- muab cov qauv khoom siv raw. Cov khoom raug ntsuas ntawm -qhov chaw rau qhov sib txawv ntawm qhov nruab nrab, feem pua ntawm phab ntsa thinning, thiab ovality kam rau ua.
Traceability:Cov yam ntxwv tseem ceeb ntawm cov khoom siv thiab cov gearboxes tau sau nrog cov ntaub ntawv xeem cov ntaub ntawv (MTRs) thiab cov lej lej khaws cia hauv peb cov ntaub ntawv tsim khoom.
fAQ
Q: Lub tshuab ua haujlwm li cas cov khoom siv springback variation hla ntau pawg ntawm cov hlab ntsha nyoos?
A: Lub CNC tswj qhov system nta qhov hloov pauv hloov pauv hloov pauv nyiaj. Cov neeg ua haujlwm nkag mus rau qhov tseeb tensile lub zog thiab phab ntsa thickness ntsuas los ntawm raw khoom batch. Lub algorithm cia li xam thiab kho qhov tshaj - khoov lub kaum sab xis ntawm lub servo axis mus ntaus lub hom phiaj geometry nyob rau hauv +/- 0.05 deg.
Q: Dab tsi yog qhov tsawg kawg nkaus qhov ntev yuav tsum tau ntawm ob qho tib si khoov?
A: Qhov tsawg kawg nkaus tangent ntev nyob ntawm qhov ntev ntawm cov cuab yeej siv, feem ntau yog nyob nruab nrab ntawm 1.5xD txog 3xD ntawm lub raj sab nraud. Rau xoom- tangent dabtsi yog khoov yuav tsum tau, tshwj xeeb segmented tooling configurations yuav engineered raws li kev thov.
Q: Cov txheej txheem bender no puas tuaj yeem ua cov square lossis duab plaub ntxiv rau cov raj puag ncig?
A: Yog. Los ntawm kev sib hloov ntawm kev khoov tuag, clamp tuag, thiab mandrel inserts kom phim cov profile geometry, lub tshuab ua haujlwm square, rectangular, thiab oval seem. Ib qho tshwj xeeb los tiv thaiv -twisting servo axis yog kev koom ua ke rau hauv lub tsheb sib hloov tshuab kom tswj tau square profile orientation thaum muaj ntau- dav hlau dabtsi yog khoov.
Q: Lub sij hawm ua tus qauv rau cov qauv qauv piv rau kev cai -configured multi-axis units yog dab tsi?
A: Txheem ib zaug - pawg thiab dual- pawg servo tube benders khaws cia nyob rau hauv ua ntej - sij hawm tsim khoom feem ntau xa tuaj hauv 60 mus rau 75 hnub. Cov txheej txheem kho kom haum tag nrho xav tau cov cuab yeej tshwj xeeb tsim, ntau- vojvoog triple stacks, lossis robotic loading interfaces yuav tsum tau 90 mus rau 120 hnub los ntawm qhov kawg kos npe kos npe -tawm.
Q: Lub peev xwm kuaj xyuas tej thaj chaw deb li cas yog tsim rau hauv kev tswj hwm?
A: Lub PC muaj kev lag luam khiav EtherCAT kev kuaj mob interface nruab nrog Ethernet chaw nres nkoj kom ruaj ntseg VPN teeb meem daws teeb meem. Peb cov kws ua haujlwm pabcuam tuaj yeem nkag mus rau PLC cov ntawv sau npe, saib xyuas servo tsav loads nyob rau lub sijhawm, thiab hloov kho cov khoom siv firmware yam tsis tas yuav tsum muaj nyob rau ntawm -tus kws tshaj lij kev mus ntsib.
Q: Cov ntawv tshaj tawm twg - cov ntaub ntawv kev muag khoom thiab kev cob qhia nrog rau kev xa khoom?
A: Txhua lub tshuab suav nrog ua tiav hluav taws xob schematics, hydraulic circuit diagrams, mechanical assembly breakdown drawings, and a structured CNC programming manual. Hauv -Kev ua haujlwm ntawm qhov chaw suav nrog 5-hnub kev ua haujlwm thiab kev cob qhia kev saib xyuas ua haujlwm los ntawm peb cov kws ua haujlwm pabcuam rau koj cov neeg ua haujlwm tsim khoom.
Cim npe nrov: multi-radius servo tube bender, Tuam Tshoj multi-radius servo tube bender manufacturers, lwm tus neeg, Hoobkas
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