Servo Electric Tube dabtsi yog khoov tshuab
Servo Electric Tube dabtsi yog khoov tshuab
CNC Servo Electric Tube dabtsi yog khoov tshuab siv ntau -axis absolute servo tsav tsav (Siemens Sinumerik CNC architecture) kom ua tiav siab -precision, programmable txias dabtsi yog khoov ua haujlwm rau hlau raj thiab profiles. Kev khiav hauj lwm yam tsis muaj hydraulic roj systems, qhov architecture no tshem tawm thermal drift, txo lub zog noj txog li 45%, thiab ua tiav angular repeatability ntawm +/-}0.05 deg. Ua nrog Meehanite cam khwb cia hlau thav duab thiab finite element tsom xam (FEA) optimized kev ntxhov siab tis, lub tshuab ua haujlwm complex multi-radius geometries hla stainless hlau, carbon hlau, tooj liab, thiab txhuas alloys rau tier-1 manufacturing chaw. Ua raws li ISO 9001: 2015 cov qauv kev tswj xyuas zoo thiab ua raws li CE cov lus qhia kev nyab xeeb.
Technical Specifications
|
Technical Parameter |
Txheem Specification (Model: SEB-50-CNC) |
|
Max. Tube Dia |
50 hli x 3.0 hli (Mild Steel, sigma_b<= 400 MPa) |
|
Max. Khoov Radius (CLR) |
200mm (Txhim kho qhov siab) |
|
Min. Khoov Radius |
1.5 x OD (Mandrel dependent) |
|
Max. Khoov lub kaum sab xis |
190 deg (Programmable tshaj- khoov rau springback) |
|
Khoov Axis Precision |
+/-0.05 deg (Drect-tsav servo gear-box coupling) |
|
Pub Axis Precision |
+/- 0.05 hli (Rack thiab pinion / pob ntsia hlau tsav) |
|
Rotation Axis Precision |
+/-0.05 deg (High-torque indexer servo) |
|
Tswj Axes |
5-Axis (Y: Pub, B: Rotation, C: Khoov, X: Kab rov tav ua haujlwm, Z: Ntsug ua haujlwm) |
|
Tswj System |
Siemens Sinumerik 840D sl Industrial CNC (EtherCAT tsheb npav architecture) |
|
Fais fab mov / Tag nrho Load |
380V / 50Hz / 3-Phase, 22 kW |
|
Tshuab hnyav |
4, 200 kg |
Ntsiab nta
Direct-Drive Servo Architecture:Hloov cov hydraulic li qub nrog ntau yam - tig servo motors ntawm qhov khoov, pub mis, thiab kev sib hloov axes, tshem tawm cov roj to, lim tu, thiab hydraulic roj txias loops.
Kaw-Loop Springback Compensation:Integrated angular sensors ntsuas cov ntaub ntawv elastic rov qab nyob rau hauv tiag- lub sij hawm, cia li kho lub dhau - khoov lub kaum sab xis ntawm lub voj voog tom ntej kom tswj qhov ntev ntev ntawm siab - tensile stainless hlau.
Interference Collision Detection:3D simulation software embedded nyob rau hauv lub Siemens CNC maub los khiav offline txoj kev validation ua ntej yuav tua, tiv thaiv lub cev kev sib tsoo ntawm lub raj, siab tuag, thiab tshuab ncej thaum complex multi- pawg khoov.
Multi-Stack Tooling Stack-Up:Ua kom muaj txog li peb lub vojvoog sib txawv teeb tsa ib txhij ntawm ib lub arbor, tso cai rau cov khoom sib xyaw ua ke tsis muaj kev hloov pauv ntawm phau ntawv tuag.
Rigid Stress-Txoj Kev Zoo Siab:Lub hauv paus tshuab tseem ceeb undergoes annealing ntawm 650 deg C ua raws li CNC gantry milling nyob rau hauv ib tug clamping teeb, kom ntseeg tau geometric stability nyob rau hauv tas li siab - torque ua hauj lwm.
Kev Ua Haujlwm
Khoom siv thauj khoom:Cov khoom raw tubular yog manually los yog cia li loaded rau hauv pneumatic collet chuck ntawm lub tsheb thauj khoom.
Axis Positioning (Y / B / X / Z):Lub Siemens CNC system tswj cov khoom noj longitudinal (Y), rotational orientation (B), thiab cov cuab yeej ua haujlwm (X / Z) kom tso lub raj kom meej meej tiv thaiv lub siab tuag thiab mandrel taub.
Mandrel & Pressure Die Advancement:Internal mandrel npas nce mus rau hauv lub raj los txhawb lub puab phab ntsa vojvoog, thaum lub wiper tuag thiab siab tuag xauv cov khoom los tiv thaiv flattening los yog wrinkling.
Servo Bending Execution (C-Axis):Lub ntsiab servo lub cev muaj zog tsav lub caj npab nyob ib ncig ntawm lub vojvoog tuag mus rau lub programmed lub kaum sab xis, nrog lub zog dynamic siab -tuag boosting tswj qhov nro tas li.
Retraction & Unloading:Lub mandrel retracts me ntsis, lub siab tuag opens, thiab lub tiav lawm khoov tivthaiv indexes tawm rau kev soj ntsuam los yog theem nrab tuav.
Daim ntawv thov
Automotive Exhaust & Fluid Lines:Tsim txoj kev 3D routing rau catalytic converter inlet kav, turbocharger coolant kab, thiab chassis structural reinforcements nyob rau hauv 304/409 stainless hlau.
HVAC/R Distribution Coils:Ua rov qab khoov thiab serpentine evaporator coils nyob rau hauv nyias -walled tooj liab thiab txhuas tubing yam tsis muaj phab ntsa thinning los yog seem tawg.
Aerospace Hydraulic Subsystems:Fabricating nruj- radius roj thiab hydraulic kab los ntawm Inconel thiab titanium alloys qhov twg phab ntsa kev ncaj ncees thiab nruj tsis yog -kev puas tsuaj rau kev ua raws cai yog yuav tsum tau.
Industrial Furniture & Khoom siv:Khoov cov qauv thav duab, lub laub chassis, thiab cov khoom siv dag zog tubing los ntawm ERW carbon steel nrog xoom nto kos cim.
Tooling & Configuration
Precision tube dabtsi yog khoov cia ncaj qha rau ntawm qhov sib txuas ntawm lub tshuab tshuab thiab cov cuab yeej siv. Standard configurations muaj xws li:
Bending Tuag (Daim Ntawv Tuag):Sib phim lub caij nyoog sab nraud thiab nruab nrab lub vojvoog ntawm lub raj profile.
Clamp Tuag:Ruaj lub raj tiv thaiv kev khoov tuag thaum lub sij hawm kev sib hloov.
Siab Tuag:Ua raws li lub raj thaum lub sijhawm khoov kom tsis txhob ncab thiab phab ntsa nyias nyias ntawm lub voj voog sab nraud.
Wiper Tuag:Tso tam sim ntawd ua ntej ntawm qhov taw tes tangent kom tiv thaiv wrinkling ntawm nruj centerline radii.
Mandrel (Plug / Flexible Txuas):Ntxig sab hauv los txhawb lub raj hla -section los ntawm qhov khoov cheeb tsam. Cov cuab yeej siv cov txheej txheem xaiv muaj xws li cov cuab yeej hardened steel (Cr12MoV), txhuas bronze, thiab Ampco hlau nyob ntawm qhov chaw ua haujlwm abrasiveness.
Kev kho kom haum
Kev tsim khoom lag luam xav tau kev sib koom ua ke yooj yim. Kev hloov kho engineering xws li:
Extended txaj Lengths:Customizable feeding carriage travels from 3,000 mm mus txog 6,000 mm rau ntxiv -ntev tubular thav ntawv.
Automation Integration:Interface compatibility nrog 6-axis articulated loading robots, tsis siv neeg pob loaders, thiab downstream laser txiav los yog xuas nrig ntaus hlwb ntawm EtherCAT / PROFINET raws tu qauv.
Special Section Tooling:Kev cai tuag geometries engineered rau square, rectangular, oval, thiab asymmetric extrusion profiles.
Multi-Radius Stack Configurations:Kev cai ntsug swb configurations rau tsev mus txog plaub qhov sib txawv tooling stacks
Zoo & Kev Xeem
Kev ua raws li kev tsim khoom cia siab rau kev nruj hauv - cov qauv tsim khoom hauv tsev raws li peb cov txheej txheem ISO 9001: 2015:
Structural Annealing:Tag nrho cov weldments thiab cov thav duab hnyav tau ua rau thermal stress relief annealing ua ntej precision machining los tiv thaiv ntev - lub sij hawm cov txheej txheem warp.
Laser Interferometer Calibration:Axis positioning thiab straightness ntawm cov khoom noj carriage raug txheeb xyuas siv laser interferometry los xyuas kom meej linear tolerances nyob rau hauv +/-0.02 hli.
Puv -Load Factory Run-Tawm:Txhua lub tshuab ua tiav qhov tsawg kawg nkaus 72- teev tas li qhuav-khiav kev sim ua raws li cov qauv khoov kev sim siv cov neeg siv khoom siv raw khoom tshwj xeeb ua ntej crating.
Cov ntaub ntawv Traceability:Txhua qhov kev xa khoom suav nrog cov ntawv pov thawj zeb xeem, hluav taws xob schematics, axis calibration cov ntaub ntawv, thiab CE cov ntaub ntawv ua raws li kev nyab xeeb.
FAQ
Q: Yuav ua li cas lub servo hluav taws xob raj bender piv rau ib txwm hydraulic bender nyob rau hauv cov nqe lus ntawm lub zog efficiency thiab txij nkawm?
A: Servo lub tshuab hluav taws xob siv hluav taws xob tsuas yog thaum lub sijhawm ua haujlwm, txo qis lub zog pov tseg los ntawm 40% mus rau 50% piv rau cov twj hydraulic khiav tsis tu ncua. Kev saib xyuas cov nyiaj siv ua haujlwm tau qis dua vim tias tsis muaj cov roj hydraulic hloov pauv, hloov lim dej, foob hnav- tawm, lossis cov roj thermal- muaj feem cuam tshuam rau hauv pem teb khw.
Q: Dab tsi yog txoj hauv kev los tswj lub raj phab ntsa thinning thiab wrinkling ntawm nruj- vojvoog khoov?
A: Phab ntsa nyias nyias ntawm lub vojvoog sab nraud thiab qhov txhaws ntawm lub vojvoog sab hauv yog tswj los ntawm kev sib txuas ua ke ntawm ntau- pob hloov tau yooj yim mandrel, kho tau wiper tuag nyob ze rau qhov taw tes tangent, thiab programmable siab- tuag boost siab uas thawb cov khoom mus rau hauv qhov khoov cheeb tsam es tsis ncav nws.
Q: Siemens CNC maub los puas tuaj yeem xa cov ntaub ntawv CAD / CAM sab nraud ncaj qha?
A: Yog. Siemens Sinumerik muaj CNC system lees txais cov qauv CAD cov ntaub ntawv nrog rau IGES thiab STEP cov ntaub ntawv. Lub onboard programming software cia li txhais 3D chaw- kab kev sib koom ua ke (XYZ lossis YBC cov ntaub ntawv) rau hauv kev ua haujlwm ntawm lub tshuab axes txav nrog kev suav tsis siv neeg springback.
Q: Cov ntaub ntawv qib twg tuaj yeem ua tiav yam tsis tas yuav hloov kho cov cuab yeej thib ob?
A: Lub tshuab ua cov txheej txheem carbon steels, 300/400 series stainless hlau, aluminium alloys (xws li, 6061), tooj liab, thiab tooj dag. Siab - lub zog aerospace alloys xws li Inconel thiab titanium tau txais kev txhawb nqa thaum siv cov cuab yeej tshwj xeeb siab -load tooling thiab txo qhov nrawm nrawm.
Q: Lub sij hawm ua tus txheej txheem rau lub tshuab xa khoom thiab kev teeb tsa yog dab tsi?
A: Cov qauv tshuab qauv tsis muaj kev cai hloov pauv hloov nkoj hauv 60 mus rau 75 hnub txij li kev txiav txim pom zoo. Cov cuab yeej siv tau tsim los ntawm cov neeg siv khoom qauv kos duab xav tau ntxiv 15 mus rau 20 hnub rau kev sim validation thiab qhov ntev ntawm kev sib koom tes.
Q: Cov kev pab cuam kho mob tej thaj chaw deb thiab kev pab txhawb nqa dab tsi muaj tom qab- kev teeb tsa?
A: Siemens CNC maub los nta ib qho chaw nres nkoj Ethernet ua kom ruaj ntseg VPN kuaj xyuas. Technical engineers tuaj yeem nkag mus rau PLC logic, saib xyuas axis servo loads, thiab hloov kho firmware tsis nyob deb. Cov khoom seem txheem (Siemens servo drives, encoders, sib thooj keyboards) yog stocked rau xa hauv 48 teev.
Cim npe nrov: servo fais fab tube dabtsi yog khoov tshuab, Tuam Tshoj servo fais raj dabtsi yog khoov tshuab manufacturers, lwm tus neeg, Hoobkas
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