Hluav taws xob Tube dabtsi yog khoov tshuab rau Aluminium Profiles
CNC Electric Tube dabtsi yog khoov tshuab yog engineered rau siab -precision, distortion-dawb ua ntawm txhuas profiles, round raj, thiab complex hollow extrusion. Siv ntau-axis kiag li servo tswj, lub tshuab no muab synchronized noj, kev sib hloov, thiab dabtsi yog khoov kom tshem tawm cov hydraulic kua paug, txo lub zog noj los ntawm 35% piv rau hydraulic systems, thiab tuav nruj nreem rov ua dua rau siab - ntim muaj ntau lawm.
Technical Specifications
|
Parameter |
Specification Range / Standard |
|
Max. Tube Diameter (Round) |
Mus txog Ø120 mm (customizable mus txog Ø160 mm) |
|
Max. Profile Dimensions |
120mm x 120mm (Square/Rectangular) |
|
Max. Phab ntsa Thickness |
0.5 hli - 6.0 hli (Material dependent) |
|
Min. Center Kab Radius (CLR) |
1.5 x D (nyob ntawm cov cuab yeej thiab alloy) |
|
Tswj Axes |
5-8 Axes (Y, B1, B2, C1, C2, A, X1, X2) |
|
Khoov qhov tseeb |
+/- 0.05 deg ntawm direct-tsav servo gearboxes |
|
Pub raug tseeb |
+/- 0.03 hli ntawm khib-thiab- pinion servo tsav |
|
Tsav System |
Tag Nrho Hluav Taws Xob Servo (Mitsubishi / Yaskawa servo motors) |
|
Tswj System |
Muaj IPC nrog 3D Simulation & Touchscreen GUI |
|
Max. Khoov ceev |
120 deg / sec |
Ntsiab nta
Full Electric Servo Architecture:Tshem tawm cov khoom siv hluav taws xob hydraulic, txo cov thermal drift, tshem tawm cov kev pheej hmoo ntawm cov roj to, thiab xa cov lus qhia meej torque tseem ceeb rau cov mos- alloy aluminium deformation tswj.
Dynamic Springback Compensation:Integrated algorithms xam cov ntaub ntawv rebound cov ces kaum nyob rau hauv tiag-lub sij hawm raws li extrusion temper (xws li, 6063-T5, 6061-T6) thiab phab ntsa thickness, kom ntseeg tau tias thawj-ib feem-txoj cai tso zis.
Programmable Mandrel Extraction:Servo-tswj lub sij hawm tshem tawm thaum ntxov tiv thaiv sab hauv- phab ntsa wrinkling thiab hla- ntu ntuag thaum nruj- vojvoog khoov ntawm nyias- phab ntsa profiles.
Anti-Scratch Clamping Tsim:Tsis yog- cim wiper tuag thiab siab tuag pab mechanisms tiv thaiv nto scuffing ntawm polished los yog anodized architectural txhuas profiles.
Modular Industrial Ncej:Kev ntxhov siab -relieved hnyav hlau weldment annealed ntawm 600 deg C kom tshem tawm cov txheej txheem nro, kom ntseeg tau tias deflection kuj nyob rau hauv siab tshaj plaws khoov loads.
Kev Ua Haujlwm
Khoom siv thauj khoom:Aluminium profile yog loaded mus rau lub feed carriage manually los yog ntawm ib tug automated bundle loader.
Mandrel Positioning:Internal mandrel nce mus rau tangent point ntawm khoov los txhawb lub puab phab ntsa thiab tiv thaiv flattening.
Pub & Rotation:Servo motors tso lub raj linearly (Y-axis) thiab rotationally (B-axis) rau thawj khoov ua haujlwm.
Bending Execution:C-axis khoov caj npab tig ib ncig ntawm qhov chaw qub thaum lub siab tuag thiab lub zog siv synchronized rau pem hauv ntej thrust los tiv thaiv thinning ntawm lub vojvoog sab nraud.
Unclamping & Extraction:Lub clamping tuag tso tawm, lub mandrel retracts me ntsis ua ntej qhov kawg stripping theem, thiab lub voj voog rov ua dua rau ntau -radius complex geometries.
Daim ntawv thov
Automotive:EV roj teeb cua txias tubes, cov neeg ua haujlwm sib tsoo, thiab lub hnub ci qhia kev tsheb ciav hlau ua los ntawm 6000-series aluminium alloys.
Architectural Systems:Kab hlau rhuav phab ntsa mullions, cov txheej txheem canopy thav duab, thiab nkhaus qhov rais framing profiles xav tau xoom nto distortion.
HVAC & tub yees:Rov qab khoov thiab complex manifolds hauv tooj liab-alternative aluminium heat exchangers.
Khoom siv:Robotic caj npab, conveyor qhia rails, thiab lub teeb yuag tshuab enclosures.
Tooling & Configuration
Tooling Material Xaiv:Cov cuab yeej cuab tam yog qhov tseeb- ua los ntawm Ampco bronze, hardened tool steel (H13), lossis nylon / delrin inserts nyob ntawm qhov profile abrasiveness thiab cov kev xav tau kom zoo nkauj.
Standard Tooling Package:Xws li bending tuag, clamp tuag, siab tuag, wiper tuag, thiab txheem mandrel plugs phim rau tus neeg siv khoom tshwj xeeb CAD profile duab.
Quick-Hloov Tooling System:Hydraulic lossis mechanical ceev- tso tawm arbors ua kom tiav cov cuab yeej hloov pauv hauv qab 15 feeb, txo qis cov kab downtime rau ntau- khoom batch khiav.
Kev kho kom haum
Multi-Stack Tooling:Configurable nrog ob lossis peb lub cuab yeej pawg rau qhov sib txawv - vojvoog dabtsi yog khoov hauv ib qho kev teeb tsa.
Automation Integration:Seamlessly interfaces nrog neeg hlau thauj khoom / unloading caj npab, tsis siv neeg xuas nrig ntaus / laum taub hau, thiab industrial conveyor systems rau unmanned hlwb.
Tshwj xeeb Hla-Sections:Kev cai wiper tuag thiab segmented mandrels engineered tshwj xeeb rau asymmetric extruded aluminium profiles, hollow channels, thiab multi-void thermal so seem.
Zoo & Kev Xeem
Hauv -Tsev Machining Peev Xwm:Cov txheej txheem tseem ceeb, gearboxes, thiab lub ntsiab spindles yog machined ntawm 5-axis DMG MORI CNC tho txawv mills kom tswj geometric tolerances nyob rau hauv +/- 0.01 hli.
Rigorous Factory Acceptance Testing (FAT):Txhua lub tshuab tau dhau los ua qhov yuav tsum tau ua 72- teev tas li qhuav-khiav kev sim ua raws li cov khoom siv nyob hauv kev sim siv tus neeg siv khoom cov qauv txhuas profile.
Dimensional soj ntsuam:Cov qauv khoov tiav tau raug txheeb xyuas siv laser trackers thiab FARO caj npab los hla - xyuas qhov nruab nrab radii, angular sib txawv, thiab ovality tus nqi tawm tsam tus neeg siv khoom CAD cov ntaub ntawv.
FAQ
Q: Yuav ua li cas lub raj hluav taws xob bender tiv thaiv nto khawb ntawm anodized txhuas profiles?
A: Lub tshuab siv tsis yog -kos polyurethane siab inserts, qis- txhuam bronze wiper tuag, thiab programmable clamping siab tswj. Vim hais tias kev noj mov thiab clamping motions yog tswj los ntawm ywj siab servo axes ntau dua li siab - hydraulic thooj voos kheej kheej, kev sib txhuam ntawm qhov chaw thiab lub siab spikes raug txo kom tsawg, tiv thaiv cov vaj tse tiav tiav.
Q: Dab tsi yog cov cuab yeej siv tau zoo thaum ua 6063-T5 txhuas extrusion?
A: Wiper tuag thiab mandrels feem ntau yog txheej txheem ntawm 50,000 txog 100,000 khoov ua ntej yuav tsum tau kho lossis rov ua dua -machining, nyob ntawm phab ntsa thickness, lubrication zoo, thiab seb cov txhuas puas muaj abrasive zeb tiav lossis tiv thaiv txheej.
Q: Lub tshuab no puas tuaj yeem tswj hwm asymmetric hollow aluminium profiles yam tsis muaj kev sib tsoo ntawm phab ntsa sab hauv?
A: Yog. Los ntawm kev siv ntau yam -txuas txuas hloov tau mandrel (plug lossis pob mandrel) ua ke nrog servo- tswj kev tshem tawm mandrel thaum ntxov thiab lub programmable booster tuag, lub tshuab tuav cov kab noj hniav hauv kev txhawb nqa los ntawm tag nrho cov dabtsi yog khoov arc tiv thaiv wrinkling lossis flattening.
Q: Dab tsi yog qhov yuav tsum tau rau kev teeb tsa thiab kev cob qhia tus neeg ua haujlwm?
A: Lub tshuab ua haujlwm ntawm tus qauv muaj 3-theem fais fab (380V / 415V, 50 / 60Hz) nrog cua compressed (0.6 MPa). Peb muab kev ua tiav ntawm qhov chaw lossis chaw taws teeb, PLC / IPC programming kev cob qhia, thiab geometric calibration los ntawm peb cov thawj coj ua haujlwm loj.
Q: Yuav ua li cas hloov kho software thiab kuaj xyuas tej thaj chaw deb?
A: Lub kaw lus tswj hwm muaj lub PC muaj kev lag luam nrog tsim - hauv Ethernet txuas. Peb pab pawg engineering tuaj yeem nkag mus rau hauv PLC ntawm VPN kom ruaj ntseg rau kev daws teeb meem hauv thaj chaw deb, kev ua kom zoo dua qub, thiab hloov kho software yam tsis muaj kev cuam tshuam cov haujlwm cog.
Q: Lub sij hawm ua tus qauv yog dab tsi rau kev cai -tooled tshuab?
A: Standard configurations nkoj nyob rau hauv 45 mus rau 60 hnub. Cov chav tsev uas xav tau kev cai ntau- pawg cov cuab yeej tsim tshwj xeeb rau kev tsim vaj tsev zoo nkauj lossis tsheb aluminium extrusion feem ntau xav tau 75 mus rau 90 hnub, uas suav nrog cov qauv kuaj thiab sim kos npe - tawm ua ntej xa khoom.
Cim npe nrov: Tuam Tshoj electric tube dabtsi yog khoov tshuab rau aluminium profiles, Tuam Tshoj electric tube dabtsi yog khoov tshuab manufacturers, lwm tus neeg, Hoobkas
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