Multi-Radius Aluminium Tube dabtsi yog khoov tshuab
Multi-Radius Aluminium Tube dabtsi yog khoov tshuab
Engineered rau nyias-phab ntsa aluminium fabrication, no multi-radius dabtsi yog khoov tshuab integrates programmable multi-axis tsab ntawv tsa suab los ua sib law liag sib txawv radii ntawm ib lub raj yam tsis muaj phau ntawv repositioning. Ua rau ntawm qhov hnyav- ntsuas kev ntxhov siab-relieved steel ncej, nws tshem tawm torsional deflection thaum lub sij hawm siab - nrawm nrawm. Lub kaw lus nta ib qho synchronized hydraulic- hluav taws xob hybrid tsav, xa rov qab tau qhov tseeb rau siab - ntim tsheb thiab HVAC cov kab ntau lawm.
Technical Specifications
|
Specification Parameter |
Tus nqi / Ntau |
|
Max. Tube Dia |
OD 6 hli - 76mm |
|
Max. Phab ntsa Thickness |
0.5mm - 4.0mm (Aluminium alloys: 6061, 3003, 5083) |
|
Min. Centerline Radius (CLR) |
1.0 x OD (nyob ntawm cov cuab yeej thiab phab ntsa tuab) |
|
Max. Khoov lub kaum sab xis |
180 deg + Springback Compensation |
|
Khoov Axis Precision |
+/{1}} deg |
|
Pub & Rotation Precision |
+/- 0.05mm / +/- 0.05 deg |
|
Tswj System |
Industrial IPC + Touchscreen NC / CNC Interface |
|
Tsav System |
AC Servo Motors + Kaw -Loop Hydraulic Boosters |
Ntsiab nta
Multi-Radius Stack Tooling:Lub tsev ntau lub vojvoog tuag ib txhij ntawm ib qho kev hloov pauv, tso cai rau kev hloov pauv ntawm qhov nruj thiab dav hauv tib lub voj voog.
Kaw-Loop Springback Compensation:Tiag -lub sij hawm sensor tawm tswv yim ntsuas txhuas elastic rov qab ncej- khoov thiab dynamically kho axis positioning kom tshem tawm mus sim-thiab- yuam kev seem.
Programmable Mandrel Extraction:Advanced servo-tsav thaum ntxov extraction tiv thaiv sab hauv phab ntsa wrinkling thiab hla-section flattening ntawm nyias-wall aluminium tubing (OD <1.5mm).
Fluid-Tsub Thermal Stability:Integrated hydraulic roj txias tiv thaiv viscosity tawg thaum lub sij hawm 24/7 tas mus li ua haujlwm.
Kev Ua Haujlwm
Khoom siv thauj khoom:Raw aluminium raj yog clamped mus rau lub carriage feed collet; internal mandrel thiab wiper tuag yog positioned ntawm lub tangent point.
Auto-Pub & Tig:Servo clamps index lub raj longitudinally thiab rotationally los tswj qhov tseeb spatial lub kaum sab xis rau thawj khoov.
Multi-Radius Execution:Lub siab tuag thiab khoov tuag synchronize siab thaum lub mandrel nyob ruaj khov nyob rau hauv lub raj los txhawb lub puab phab ntsa radius.
Thaum ntxov Extraction & Unclamping:Lub mandrel retracts fractionally ua ntej khoov tiav los tiv thaiv tearing, ua raws li ntsug tuag qhib.
Stack Shift & Re-clamping:Cov cuab yeej pawg hloov vertically / kab rov tav los ua kom lub vojvoog thib ob tuag rau cov kev sib txuas txuas ntxiv tom ntej yam tsis muaj kev cuam tshuam tus neeg teb xov tooj.
Daim ntawv thov
EV Thermal Management:Ntau- khoov txhuas cov cua txias raws li kev sib txuas ntawm cov roj teeb pob.
HVAC & R Manifolds:Cov tub yees faib taub hau yuav tsum nruj- vojvoog rov qab khoov.
Automotive Exhaust & Fluid Lines:Precision structural raj yuav tsum nruj geometric tolerances.
Aerospace Enclosures:Lub teeb thav duab cov khoom tsim los ntawm siab -lub zog aluminium alloys.
Tooling & Configuration
Standard Stack Assembly:Xws li khoov tuag, clamp tuag, siab tuag, wiper tuag, thiab saj zawg zog mandrel npas phim rau lub raj OD thiab phab ntsa qhov ntev.
Kev xaiv khoom siv:Tooling machined los ntawm Ampco txhuas bronze los yog hardened tool steel (HRC 58-62) nrog anti-kev sib txhuam coatings los tiv thaiv aluminium galling thiab khawb.
Ceev -Hloov Interface:Hydraulic ceev- tso tawm arbors txo ib zaug - cov cuab yeej hloov pauv lub sijhawm mus rau qis dua 15 feeb.
Kev kho kom haum
Tailored Axis Configuration:Expandable los ntawm 3 axes (XYZ) mus rau 7 tag nrho interpolated fais axes rau complex spatial geometries.
Loading Automation Integration:Tau tshaj gantry loaders, anthropomorphic neeg hlau caj npab, thiab pneumatic unloader racks.
Tshwj xeeb Profiles:Kev cai tuag teeb engineered rau square, rectangular, oval, thiab tshwj xeeb extruded txhuas profiles.
Zoo & Kev Xeem
Hauv -Lub Tsev Machining:Cov ncej tseem ceeb yog welded nyob rau hauv - tsev, annealed ntawm 600 deg C los txo qhov kev ntxhov siab hauv vuam, thiab ua tiav ntawm CNC pem teb - tho txawv mills los xyuas kom meej lub txaj parallelism hauv 0.02mm / m.
Cheebtsam Traceability:Qhov tseem ceeb hydraulic li qub thiab servo tsav qhov tshwj xeeb los ntawm kev tsim cov hom lag luam (Rexroth, Siemens, Yaskawa).
Factory Txais Kev Xeem (FAT):Txhua lub tshuab tau dhau qhov nruj 72- teev tas li qhuav-khiav kev sim ua raws li cov khoom siv nyob hauv kev sim-khoov. Coordinate Measuring Machine (CMM) cov ntaub ntawv txheeb xyuas tau txheeb xyuas thiab khaws cia ua ntej crating.
FAQ
Q: Lub tshuab ua haujlwm li cas rau qhov sib txawv ntawm qhov sib txawv ntawm cov txhuas txhuas zoo li 6061-T6 thiab 3003-H14?
A: CNC tswj qhov system nta cov ntaub ntawv khaws cia elongation thiab tensile tsis. Cov neeg teb xov tooj nkag mus rau batch tensile variance, thiab lub kaw lus cia li xam micro- dhau- khoov cov ces kaum, tshem tawm phau ntawv mus sib khoov.
Q: Dab tsi tiv thaiv aluminium tubing los ntawm wrinkling los yog collapsing ntawm nruj puab radii (1.5 x OD)?
A: Wrinkling yog tiv thaiv los ntawm kev sib xyaw ua ke ntawm ntau- pob hloov tau yooj yim mandrel, qhov sib txuam ua ke wiper tuag uas khawm lub tangent point, thiab programmable thaum ntxov mandrel extraction tsav los ntawm siab - teb servo tawm tswv yim.
Q: Puas yog ib lub tshuab cuab yeej cuab yeej txheej txheem ob qho tib si puag ncig thiab square aluminium tubing?
A: Tsis yog. Bending tuag yog profile- tshwj xeeb. Hloov los ntawm puag ncig mus rau square tubing yuav tsum tau hloov cov cuab yeej ua tiav (khoov tuag, clamp tuag, siab tuag, thiab mandrel), uas yuav siv li 20 mus rau 30 feeb.
Q: Dab tsi yog cov khoom siv hluav taws xob rau kev teeb tsa?
A: Lub kaw lus yuav tsum muaj tus qauv 3-theem kev lag luam fais fab (380V / 415V / 480V, 50 / 60Hz), cov cua huv compressed (0.6 MPa), thiab qhov chaw ua haujlwm ambient kub ntawm 5 ° C thiab 45 ° C.
Q: Cov ntaub ntawv soj ntsuam zoo li cas thiab cov ntaub ntawv ua raws li cov khoom xa tuaj?
A: Txhua qhov khoom xa tuaj suav nrog CMM qhov ntsuas qhov ntsuas ntawm qhov ntsuas qhov ntsuas, ua tiav pob hydraulic / hluav taws xob schematic, ISO9001 daim ntawv pov thawj ua tau zoo, thiab CE cov ntaub ntawv ua raws.
Q: Dab tsi yog lub sij hawm coj mus kuaj rau tus qauv piv rau lub tshuab customized tsim?
A: Standard catalog configurations nkoj nyob rau hauv 4 mus rau 6 lub lis piam. Tag nrho kev cai ntau-axis kev koom ua ke yuav tsum tau tshwj xeeb profile tooling validation feem ntau yuav tsum tau 10 mus rau 14 lub lis piam los ntawm kos kos npe -tawm.
Cim npe nrov: multi-radius aluminium raj dabtsi yog khoov tshuab, Tuam Tshoj multi-radius aluminium raj dabtsi yog khoov tshuab manufacturers, lwm tus neeg, Hoobkas
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