Tag nrho -Electric Tube dabtsi yog khoov tshuab
Txhua yam -Electric Tube dabtsi yog khoov tshuab siv CNC servo tsav ywj siab rau txhua qhov kev txav axis- suav nrog kev khoov, pub mis, kev sib hloov dav hlau, mandrel hloov, thiab kev pab cuam tuag. Los ntawm kev tshem tawm cov hydraulic circuits, cov qauv no tshem tawm cov thermal drift los ntawm cov roj kub hloov pauv thiab txo lub zog siv txog li 40% piv rau cov khoom sib npaug hydraulic.
Ua los ntawm kev ntxhov siab-relieved Meehanite cam khwb cia hlau txaj, lub tshuab muab cov txheej txheem rigidity yuav tsum tau ua cov txheej txheem siab -tensile stainless hlau, titanium, thiab txhuas alloys rau xav tau kev lag luam sectors.
Technical Specifications
|
Technical Parameter |
Txheem Specification |
Extended / Custom Range |
|
Max. Tube Dia |
Phi 50 x 3.0 mm (Mild Steel) |
Mus txog Phi 114 mm |
|
Max. Khoov Radius (CLR) |
250 hli |
Customizable rau cov cuab yeej tsim |
|
Min. CLR/OD Ratio |
1.0 x OD (nyob ntawm cov khoom siv) |
Ultra-Tight radius tooling packages |
|
Tswj Axes |
8 Axes (Y1, Y2, Y3, B1, C1, A1, X1, Z1) |
Mus txog 12 Axes |
|
Khoov qhov tseeb |
+/{1}} deg |
Kaw-lub kaum sab xis tawm tswv yim |
|
Pub raug tseeb |
+/{1}} hli |
Cov lus pom zoo encoder |
|
Max. Khoov ceev |
120 deg / sec |
Adjustable ntawm NC program |
|
Tsav System |
Absolute AC Servo Tsav (Drect Drive) |
Kua-cov pob servo txias |
|
Kev khiav hauj lwm voltage |
380V / 50Hz / 3 theem |
Kev cai hauv zos daim phiaj ua raws |
Ntsiab nta
Multi-Axis Synchronized Servo Control:Tshem tawm cov neeg kho tshuab rov qab los ntawm kev sib txuas servo tsav ncaj qha mus rau precision planetary gearboxes thiab pob screws.
Dynamic Pressure Die Assist:Programmable boost force siv thaum lub voj voog khoov tiv thaiv phab ntsa nyias ntawm sab nrauv radii thiab tshem tawm wrinkling ntawm nruj puab radii ntawm nyias- cov hlab ntsa.
Automatic Springback Compensation:Lub kaw lus tswj ntsuas cov khoom elastic rov qab lub kaum sab xis ncej- khoov thiab dynamically kho qhov kawg axis txoj hauj lwm kom ntaus lub hom phiaj geometries ntawm thawj feem.
Kev cuam tshuam -Zone Collision Simulation:3D graphical programming software xam cov cuab yeej txoj hauv kev thiab kuaj xyuas lub tshuab -cov khoom tshem tawm ua ntej ua tiav lub cev.
Roj-Kev Ua Haujlwm Dawb Huv:Zero hydraulic roj to los yog pom kev saib xyuas yuav tsum tau ua, ua raws li chav huv huv thiab chaw tsim khoom kho mob.
Kev Ua Haujlwm
Khoom siv thauj khoom:Lub raj raw yog manually los yog cia li loaded rau hauv pneumatic collet chuck ntawm lub carriage swb.
Pub & Rotation:Lub carriage pub lub raj longitudinally raws X-axis thaum tig nws ntawm B-axis los tso lub dav hlau khoov tom ntej.
Mandrel Positioning:Internal mandrel nce mus rau tangent point ntawm qhov khoov los txhawb lub puab phab ntsa tiv thaiv lub cev qhuav dej.
Bending Execution:Khoov caj npab tig ib ncig ntawm qhov chaw tuag thaum lub siab tuag thiab wiper tuag synchronize ceev kom kos cov khoom sib xws.
Retraction & Unloading:Lub mandrel retracts me ntsis ua ntej qhov kawg ntawm lub voj voog, lub siab tuag qhib, thiab qhov tiav tiav tshem tawm cov cuab yeej siv.
Daim ntawv thov
Automotive Exhaust & Fluid Lines:Kev ua haujlwm ntau- vojvoog khoov nyob rau hauv stainless hlau tso tshuab thiab chassis cov tswv cuab.
Electric Tsheb (EV) Thermal Management:Khoov nyias-walled aluminium txias tubes yam tsis muaj crimping lossis txwv cov kua dej ntws.
Aerospace Fluid Conduits:Fabricating siab -siab titanium thiab Inconel hydraulic kab yuav tsum tau nruj me ntsis raws li phab ntsa thickness txo cov kev txwv.
HVAC & tub yees:Ua rov qab khoov thiab nyuaj tooj liab / aluminium manifolds nrog xoom ovality.
Industrial Furniture & Khoom siv:Siab -kev ceev batch tsim cov qauv thav duab nrog cov qauv zoo nkauj nruj.
Tooling & Configuration
Precision raj dabtsi yog khoov cia siab rau tag nrho cov cuab yeej geometry kom haum rau cov khoom siv zog.
Tooling Set Components:Khoov tuag, clamp tuag, siab tuag, wiper tuag, thiab sab hauv mandrel (plug lossis pob txuas).
Kev xaiv khoom siv:Cov cuab yeej txheem tsim los ntawm cov hlau tawv tawv (40Cr / SKD11). Anti-kev sib txhuam bronze lossis Ampco alloys muaj rau cov ntawv thov aluminium thiab stainless hlau los tiv thaiv kev sib tw.
Ceev- Hloov Tsim:Hydraulic lossis mechanical ceev- tso tawm cov txheej txheem tso cai rau cov neeg ua haujlwm sib pauv cov cuab yeej ua tiav hauv qab 15 feeb, txo qis kev hloov pauv sijhawm.
Kev kho kom haum
Cov kev cai tsim khoom feem ntau txuas mus dhau cov txheej txheem teeb tsa. Kev hloov kho engineering muaj rau:
Extended txaj Lengths:Ua kom haum cov raj raj ntev txog li 6,000 mm lossis ntau dua.
Tshwj xeeb Multi-Stack Tooling:Kev sib koom ua ke ntawm ntau- vojvoog lossis sab laug- tes / sab xis- tes sib txuas bending taub hau hauv ib lub xov tooj.
Robotic Loading Cells:Interfacing nrog 6-axis articulated robots lossis gantry loaders rau teeb-tawm automated ntau lawm.
Kev cai HMI kev koom ua ke:Tailored PLC software kev sib txuas lus raws tu qauv (OPC UA, Profinet) rau kev koom ua ke ncaj qha rau hauv Hoobkas MES tes hauj lwm
Zoo & Kev Xeem
Internal manufacturing protocols xyuas kom meej rigidity thiab kinematic precision ua ntej lub Hoobkas xa:
Bed Machining:Lub tshuab thav duab yog welded los ntawm hnyav- phab ntsa cov qauv hlau, annealed ntawm 650 deg C kom tso cov kev ntxhov siab hauv vuam, thiab ua tiav ntawm 5-axis CNC gantry milling chaw hauv ib qho kev teeb tsa.
Laser Interferometer Calibration:Linear axes thiab rotary tables yog calibrated siv Renishaw laser interferometers los xyuas qhov tseeb ntawm qhov chaw thiab rov ua dua.
Nruam Load Testing:Txhua lub tshuab tau dhau 72-teev qhuav-khiav kev sim siab ua raws li cov khoom siv nyob hauv kev sim kub hnyiab siv cov neeg siv khoom tshwj xeeb cov raj txhawm rau txheeb xyuas ovality thiab phab ntsa thinning tsis ua ntej xa khoom.
FAQ
Q: Yuav ua li cas tag nrho -hluav taws xob tube bender tuav springback nyob rau hauv siab -lub zog stainless hlau piv rau hydraulic qauv?
A: Lub tshuab CNC siv kaw- cov lus tawm tswv yim ua ke nrog cov ntaub ntawv khaws cia cov ntaub ntawv. Tom qab qhov kev sim pib khoov, tus maub los ntsuas lub kaum sab xis ntawm lub kaum sab xis los ntawm kev tawm tswv yim encoder thiab cia li rov kho dua - khoov lub kaum sab xis rau cov ntu tom ntej, tswj kev ua siab ntev hauv +/- 0.05 deg yam tsis muaj kev cuam tshuam tus neeg siv phau ntawv.
Q: Dab tsi yog qhov tsawg kawg nkaus nruab nrab lub vojvoog (CLR) ua tiav yam tsis muaj mandrel?
A: Rau cov qauv me me steel tubing, tsis yog - mandrel dabtsi yog khoov feem ntau txwv rau CLR ntawm 3 x OD (Sab nraud Diameter) yam tsis muaj phab ntsa tawg lossis wrinkling. Rau nruj- daim ntawv thov vojvoog nqes mus rau 1 x OD lossis nyias- cov phab ntsa phab ntsa (phab ntsa thickness < 10% ntawm OD), yuav tsum muaj ntau- pob mandrel thiab wiper tuag configuration.
Q: Lub tshuab no puas tuaj yeem ua ke nrog kev thauj khoom thiab tshem tawm cov neeg hlau?
A: Yog. PLC tswj architecture suav nrog cov qauv digital I / O handshakes thiab Ethernet kev sib txuas lus raws tu qauv (Profinet / Modbus) tsim tshwj xeeb los cuam tshuam nrog gantry loaders, 6-axis industrial robots, thiab automated deburring chaw nres tsheb.
Q: Yuav tsum muaj kev saib xyuas dab tsi rau servo - tsav axes piv rau hydraulic systems?
A: Tag nrho - cov tshuab hluav taws xob tshem tawm cov dej hloov pauv hydraulic, kev sib faib valve tu, hloov foob, thiab kev saib xyuas roj chiller. Kev saib xyuas yog txwv rau kev teem caij greasework rau ntawm txoj kab qhia, pob ntsia hlau, thiab kev tshuaj xyuas ib ntus ntawm ncaj qha - tsav gearboxes.
Q: Cov ntaub ntawv dab tsi ntawm CNC maub los lees txais rau kev ua haujlwm?
A: Cov kev lag luam kov-screen HMI lees txais kev sib koom tes ncaj qha (XYZ lossis YBC), cov ntaub ntawv kauj ruam (.step / .stp) ntawm USB lossis network hloov mus, thiab hloov CAD geometry rau hauv cov kev pab cuam lub tshuab ua haujlwm ntawm kev sib koom ua ke tawm - kab dabtsi yog khoov simulation software.
Q: Lub sij hawm xa tuaj raws sij hawm yog dab tsi thiab lub Hoobkas lees txais kev kuaj (FAT) yog dab tsi?
A: Tus qauv xa khoom ntawm lub tshuab yog li ntawm 8 txog 12 lub lis piam nyob ntawm qhov kev teeb tsa axis thiab cov cuab yeej tsim. Cov neeg yuav khoom raug caw tuaj rau peb qhov chaw tsim khoom rau kev tsim FAT, qhov chaw uas peb khiav cov khoom siv los ntawm lub tshuab thiab tshawb xyuas cov ntawv qhia qhov ntev tiv thaiv koj cov duab kos duab ua ntej crating thiab xa tawm.
Cim npe nrov: tag nrho -electric tube dabtsi yog khoov tshuab, Tuam Tshoj tag nrho- fais fab tube dabtsi yog khoov tshuab manufacturers, lwm tus neeg, Hoobkas
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