Nyias- Phab ntsa Mandrel Tube dabtsi yog khoov tshuab
Nyias- Phab ntsa Mandrel Tube dabtsi yog khoov tshuab
Nyias- Phab ntsa Mandrel Tube dabtsi yog khoov tshuab yog tsim los rau siab -precision forming ntawm nyias-walled metallic tubing qhov twg phab ntsa thinning, flattening, thiab puab - vojvoog wrinkling yuav tsum tau nruj me ntsis tswj. Kev khiav hauj lwm ntawm ntau-axis CNC architecture, lub tshuab synchronizes mandrel positioning, siab tuag boost, thiab wiper tuag alignment kom tswj tau tus ntoo khaub lig-sectional circularity thaum lub sij hawm nruj- voj voog khiav hauj lwm (R<= 1.5D).
Ua los ntawm kev ntxhov siab-relieved, hnyav-gauge steel weldment thav duab, lub platform absorbs siab dynamic loads ntsib thaum lub sij hawm siab-ceev, ntau- pawg bending cycles. Kev sib xyaw ua ke hydraulic fais fab thiab kaw- lub voj servo tsav xa rov ua cov kab rov tav thiab kev sib hloov raug, txhawb kev tsim khoom nruj nruj uas yuav tsum tau ua hauv qib- ib qho kev tsim tsheb thiab aerospace.
Technical Specifications
|
Specification Metric |
Standard Configuration Range |
Hnyav -Lub luag haujlwm Configuration Range |
|
Max. Tube sab nraud txoj kab uas hla (OD) |
Φ 10 hli - Φ 89 hli |
Φ 76 hli - Φ 219 mm |
|
Min. Phab ntsa Thickness (t) |
0.5 hli |
0.8mm ib |
|
Center Kab Radius (CLR) |
1.0D rau 5D + |
1.2D rau 6D |
|
Max. Khoov lub kaum sab xis |
180 deg + overbend muaj peev xwm |
180 deg + overbend muaj peev xwm |
|
Mandrel Axis Retraction |
Programmable thaum ntxov rho tawm (0 - 50 mm) |
Programmable thaum ntxov rho tawm (0 - 80 mm) |
|
Khoov Axis Tsav |
AC Servo Tsav + Planetary Gearbox |
Hnyav-Lub luag haujlwm Hydraulic Proportional Valve / Servo |
|
Tswj System |
Industrial IPC + Touchscreen HMI |
Industrial IPC + Multi-Axis Real- Lub Sijhawm Tsav Tsheb |
Ntsiab nta
Multi-Ball Flexible Mandrel Txhawb nqat: Internal articulated mandrel links mus rau qhov tangent point ntawm qhov khoov, tiv thaiv sab hauv - phab ntsa vau thiab stabilizing nruab nrab axis nyob rau hauv siab nro.
Hydraulic Pressure Die Boost:Lub tog raj kheej txhawb nqa lub tog raj kheej thawb cov khoom siv rau hauv qhov khoov thaj tsam thaum lub voj voog, ua rau sab nraud - phab ntsa thinning thiab tswj cov phab ntsa tuab ntawm nruj radii.
Programmable Early Mandrel Extraction: Retracts lub mandrel me ntsis ua ntej qhov khoov tiav, tiv thaiv cov qhab nia ntawm sab hauv lub raj phab ntsa thiab txo kev sib txhuam hnav ntawm cov cuab yeej ntu.
Wiper Tuag Mount & Micro-Kev kho:Rigid, tiv thaiv- vibration wiper tuag zaum tuav lub ntug nruj tiv thaiv lub qhov ntswg mandrel, tshem tawm wrinkles ntawm nyias cov ntaub ntawv (D / t> 50).
Kaw-Loop Springback Compensation:Tiag -lub sij hawm angular tawm tswv yim sensors ntsuas cov ntaub ntawv springback ncej- khoov thiab hloov kho axis rotation mus ntaus ntawv kam rau ua nyob rau hauv thawj tsab xov xwm.
Kev Ua Haujlwm
Loading & Positioning: Lub raj raw yog manually los yog robotically loaded mus rau lub mandrel extension, clamped nrees los ntawm lub collet chuck ntawm lub carriage.
Axis Synchronization:CNC maub los pib synchronized tsab ntawv tsa suab: lub siab tuag siv rau pem hauv ntej thrust, lub clamp tuag ruaj lub vojvoog thaiv, thiab lub wiper tuag bears tiv thaiv lub raj OD.
Khoov & Mandrel Txhawb:Raws li qhov khoov caj npab rotates, ntau - pob mandrel tseem rigidly anched nyob rau hauv lub deformation cheeb tsam, thaum lub hydraulic booster thawb cov khoom rau pem hauv ntej kom pub lub vojvoog sab nraud.
Thaum ntxov Extraction & Unclamping:Ua ntej ua tiav, lub mandrel retracts dhau qhov tangent point. Thaum lub voj voog tiav, lub siab thiab clamp tuag tso tawm.
Ejection & Reset:Lub carriage indexes rau pem hauv ntej los yog rotates rau tom ntej no khoov ib theem zuj zus raws li pre-programmed ISO cov ntaub ntawv.
Daim ntawv thov
Automotive Exhaust Systems: Tsim 304/409 stainless hlau thiab siab - kub alloy tubing mus rau 1.2 hli phab ntsa thickness rau catalytic converter txuas thiab tailpipes tsis muaj kev txwv txaus.
Aerospace Fluid & Pneumatic Kab:Kev ua haujlwm siab -lub zog titanium (Qib 2/9) thiab Inconel 718 tubing rau hydraulic thiab ib puag ncig tswj tshuab uas yuav tsum tau xoom sab hauv turbulence.
HVAC Txheej Txheem Coils:Khoov tooj liab thiab txhuas evaporator rov khoov nrog nruj centerline radii thiab zoo ib yam sab hauv hla-sections.
Heavy Machinery Hydraulic Conduits:Fabricating tuab- txoj kab uas hla, nyias- phab ntsa cov txheej txheem thauj cov kab ua haujlwm raug rau kev ua haujlwm siab thiab kev vibrational qaug zog.
Tooling & Configuration
Kev ua tiav nyias- phab ntsa khoov yog nyob ntawm kev siv cov cuab yeej kom raug. Tshuab configurations yog matched rau tej yam khoom siv mechanical zog:
Hom Mandrel:Hardened alloy steel los yog Ampco bronze txuas mandrels (khoom, ib zaug -pob, ntau- pob, lossis sib sau). Bronze mandrels raug xaiv rau stainless hlau thiab titanium los tiv thaiv galling.
Tuag Sets:Nitrided alloy steel clamp tuag, siab tuag, thiab wiper tuag matched precisely rau lub raj OD nrog ib tug 0.05 hli clearance kam rau ua.
Stack Configurations:Ib qho - pawg, ob- pawg, lossis ntau- pawg (tso thiab teb) cov cuab yeej teeb tsa rau qhov nyuaj uas xav tau ntau lub voj voog hauv ib lub voj voog tuav.
Kev kho kom haum
Loading Integration:Automated hydraulic loading magazines thiab robotic arm interfaces rau siab - ntim, teeb - tawm ntawm cov cell ntau lawm.
Extended txaj Lengths:Custom carriage travel lengths mus txog 6,000 mm rau ntev structural raj Cheebtsam.
Kev sib koom ua ke ntawm cov khoom siv tshwj xeeb:Programmable logic controllers kho rau kab txawv alloy tsis xav tau tshwj xeeb siab nkhaus thiab lubrication xa.
Zoo & Kev Xeem
Kev tsim khoom ncaj ncees raug txheeb xyuas los ntawm kev nruj hauv -tsev metrology thiab cov txheej txheem tswj ua ntej lub Hoobkas xa khoom:
Machining & Annealing:Lub tshuab txaj tseem ceeb tau txais cov qauv kev sib tsoo kom tshem tawm cov kev ntxhov siab sab hauv, ua raws li kev txiav txim siab milling ntawm 5-axis CNC pem teb borers los xyuas kom meej qhov sib txawv ntawm 0.02 hli.
Hydraulic Integrity Testing:Tag nrho cov hydraulic manifolds, li qub, thiab lub tog raj kheej tau dhau los ntawm 24-teev kev ntsuas siab ntawm 1.5x kev ua haujlwm siab kom ntseeg tau tias xoom xoom.
Factory Txais Kev Xeem (FAT):Txhua lub tshuab tau dhau los ua qhov kev sim ua haujlwm siv cov neeg siv khoom- muab cov raj xa mus. Khoov yog cross-sectioned thiab ntsuas siv optical comparators thiab ultrasonic phab ntsa-thickness gauges los xyuas kom meej tias phab ntsa thinning tseem nyob rau hauv qhov tso cai 10% engineering pib.
Ua raws li:Cov vaj huam sib luag hluav taws xob tau xaim thiab tau lees paub rau NFPA 79 / CE cov qauv, siv cov khoom lag luam los ntawm Siemens thiab Schneider.
FAQ
Q: Koj yuav ua li cas tiv thaiv sab nrauv- phab ntsa nyias thaum khoov nyias- cov phab ntsa stainless hlau raj (D / t > 50)?
A: Peb siv lub programmable hydraulic siab tuag booster ua ke nrog ntau - pob mandrel. Lub koob txhaj tshuaj thawb cov khoom mus rau hauv qhov khoov thaj tsam tom qab, lub cev ua rau lub zog tensile uas ua rau cov phab ntsa ntau dhau ntawm lub vojvoog sab nraud.
Q: Dab tsi yog qhov tsawg kawg nkaus nruab nrab lub vojvoog (CLR) ua tiav yam tsis muaj wrinkling?
A: Rau cov txheej txheem nyias- cov ntawv thov phab ntsa, 1.5D CLR tau ua tiav tas li. Nrog tshwj xeeb wiper tuag thiab nruj haum rau ntau- pob mandrels, 1.0D CLR yog ua tau nyob ntawm qhov feem pua elongation thiab tawm los lub zog ntawm cov khoom tshwj xeeb batch.
Q: Lub tshuab puas tuaj yeem them nyiaj rau cov khoom batch-rau-batch springback variations?
A: Yog. Kev lag luam CNC tswj qhov system nta kaw -loop angular tawm tswv yim. Lub tshuab overbends me ntsis raws li programmed tsis, ntsuas qhov instantaneous springback tso tawm thaum lub clamp qhib, thiab txiav txim siab lub tom ntej stroke offset.
Q: Dab tsi yog lub sij hawm ua cov txheej txheem rau kev tsim kho cov cuab yeej nrog lub tshuab?
A: Standard tooling pob khoom xa tuaj hauv 3 mus rau 4 lub lis piam. Rau ntau ntau- pawg geometries lossis kab txawv alloys xav tau kev cai-machined bronze mandrels thiab sim sampling, coj lub sij hawm ntawm 5 mus rau 6 lub lis piam.
Q: Yam khoom siv hluav taws xob twg xav tau ntawm lub Hoobkas hauv pem teb rau kev teeb tsa?
A: Lub tshuab yuav tsum muaj tus qauv 3-theem kev lag luam fais fab mov (380V / 440V, 50 / 60Hz), huv compressed cua (0.6 MPa) rau pneumatic logic Cheebtsam, thiab ib tug tshwj xeeb hydraulic roj reservoir sau (ISO VG 46 anti-coj hydraulic roj).
Q: Qib twg ntawm kev tshaj tawm - kev yuav khoom txhawb nqa rau kev ua haujlwm?
A: Peb xa cov kws tshaj lij kev pabcuam kev pabcuam rau ntawm -qhov chaw teeb tsa, geometric calibration, thiab kev cob qhia neeg ua haujlwm. Tsis tas li ntawd, IPC muaj kev txhawb nqa kev kuaj xyuas chaw taws teeb ruaj ntseg ntawm Ethernet rau qhov tiag -lub sijhawm PLC daws teeb meem thiab software hloov tshiab.
Cim npe nrov: nyias- phab ntsa mandrel raj dabtsi yog khoov tshuab, Tuam Tshoj nyias- phab ntsa mandrel raj dabtsi yog khoov tshuab manufacturers, lwm tus neeg, Hoobkas
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