CNC Mandrel Tube dabtsi yog khoov tshuab
CNC Mandrel Tube dabtsi yog khoov tshuab siv ntau-axis servo tswj los tsim cov lus tseeb, rov tuaj yeem khoov rau hauv nyias- cov kav hlau hlau thiab cov kav dej yam tsis muaj flattening, wrinkling, los yog hla ntau dhau -sectional distortion. Tsim los rau siab - qhov chaw tsim khoom tsim khoom, lub tshuab synchronizes programmable logic controllers (PLC) nrog precision pob screws thiab hydraulic clamping systems kom tswj tau qhov chaw nruab nrab radii (CLR) mus txog 1xD.
Integrated ntau lawm infrastructure-xws li nyob rau hauv -lub tsev CNC gantry milling rau structural txaj leveling thiab nruj laser interferometer alignment checks - xyuas kom lub thav duab rigidity thiab ntev - lub sij hawm geometric stability nyob rau hauv tas mus li kev lag luam kev lag luam.
Technical Specifications
|
Parameter / Specification |
Standard Industrial Range |
|
Max. Tube sab nraud txoj kab uas hla (OD) |
16 hli - 168 hli (Customizable mus txog 219 hli) |
|
Max. Phab ntsa Thickness |
0.5mm - 10mm (khoom siv) |
|
Min. Centerline Radius (CLR) |
1xD - 1.5xD (Siv tus qauv mandrel thiab wiper tuag) |
|
Khoov Axis Ceev |
Txog li 40℃/ thib ob (Programmable servo-tsav) |
|
Bending Accuracy (Repeatability) |
± 0.05 degree |
|
Pub & Rotation raug |
± 0.05 hli / ± 0.05 degree |
|
Axis Configuration |
3-Axis rau 9-Axis (YBC / YBC-P ua ke) |
|
Tswj System |
Muaj CNC nrog Touchscreen Interface (EtherCAT npav) |
|
Max. Mandrel Extinction Distance |
Programmable thaum ntxov mandrel extraction (0-50 hli) |
Ntsiab nta
Multi-Axis Servo Synchronization:Independent AC servomotors tsav lub pub (Y), kev sib hloov (B), thiab khoov (C) axes, tshem tawm cov neeg kho tshuab backlash thiab tswj nruj synchronization thaum lub sij hawm complex compound khoov.
Programmable Early Mandrel Extraction:Lub hydraulic mandrel extraction unit retracts lub plug ua ntej lub voj voog khoov ua tiav, tiv thaiv sab hauv - txoj kab uas hla sib tw thiab txo kev sib txhuam ntawm nyias- cov phab ntsa stainless hlau lossis titanium tubing.
Rigid Cast{0}}Steel/Welded Ncej los ua ke:Hnyav-phab ntsa structural steel tubing thiab kev ntxhov siab-relieved weldments absorbs siab torsional loads thaum lub sij hawm siab -siab dabtsi yog khoov cycles, minimizing ncej springback.
Multi-Stack Tooling Stackers:Ua kom muaj txog li peb qhov sib txawv radii lossis ntau- vojvoog tooling stacks ntawm ib lub taub hau tshuab, ua rau kev tsim cov khoom siv tsis yooj yim yam tsis muaj kev hloov cov cuab yeej.
Graphical 3D CNC Control Interface:Cov neeg ua haujlwm ntshuam tus qauv STEP lossis IGES CAD cov ntaub ntawv ncaj qha mus rau hauv kev tswj hwm kev lag luam, uas cia li suav cov nyiaj them rov qab thiab tsim cov lej ua haujlwm.
Kev Ua Haujlwm
Khoom siv thauj khoom:Tus neeg teb xov tooj lossis cov khoom siv tsis siv neeg ua haujlwm tso cov raj hlau nyoos mus rau lub tsheb thauj khoom.
Mandrel Positioning:Internal mandrel nce mus rau hauv lub raj mus rau qhov tseeb tangent point ntawm qhov yuav los tom ntej khoov los txhawb lub puab phab ntsa.
Clamping & Pressure Tuag Teeb:Lub clamp tuag ruaj lub raj tiv thaiv qhov khoov tuag, thaum lub siab tuag siv cov kev pab cuam ntev los thawb cov khoom mus rau hauv qhov khoov cheeb tsam, mitigating sab nraud - phab ntsa thinning.
Bending Execution:Lub caj npab khoov tig mus rau lub kaum sab xis programmed (C-axis) thaum lub siab tuag thiab lub tsheb thauj mus los hauv kev sib koom ua ke.
Mandrel Extraction & Unclamping:Lub mandrel retracts me ntsis ua ntej ua tiav, lub clamp thiab siab tuag tso tawm, thiab cov tsheb thauj khoom indexes (Y / B axis) rau tom ntej khoov lossis unloads qhov tiav.
Daim ntawv thov
Automotive Exhaust & Chassis:Fabricating complex catalytic converter inlet kav, yob tawb, thiab cov txheej txheem subframes los ntawm aluminized steel thiab stainless hlau tubing.
Aerospace Fluid Lines:Khoov siab -purity, nyias-walled Inconel, titanium, thiab aluminium alloy raj rau aircraft ib puag ncig tswj thiab hydraulic systems.
HVAC & tub yees:Ua U- khoov thiab rov qab rov qab headers nyob rau hauv tooj liab thiab txhuas kub exchanger tubing yam tsis muaj kev txwv.
Heavy Machinery & Hydraulic:Tsim kom muaj siab -siab hydraulic fluid tis kab uas tiv taus kev khiav hauj lwm siab tshaj 300 bar yam tsis muaj kev sib koom tes.
Tooling & Configuration
Tooling Components:Txoj kev kho kom zoo yog nyob ntawm qhov sib koom ua ke uas muaj qhov khoov tuag, clamp tuag, siab tuag, wiper tuag, thiab mandrel (plug, tsim, lossis pob / txuas mandrel rau nruj radii).
Kev xaiv khoom siv:Tooling yog tsim los ntawm siab- alloy cuab yeej steel (xws li, H13, D2) los yog Ampco bronze / aluminium bronze los tiv thaiv galling thaum tsim stainless hlau, carbon hlau, los yog tsis yog - ferrous hlab.
Configuration Options:
Standard YBC Configuration: Basic 3-axis teeb rau planar khoov.
Tag nrho -Auto CNC Multi-Stack: Pom zoo rau aerospace thiab automotive qhov chaw uas yuav tsum tau muaj ntau yam radii thiab complex spatial routing nyob rau hauv ib tug clamping ua hauj lwm.
Booster Assist: Integrated hydraulic laub booster ntawm lub siab tuag swb rau ultra-tight radii (1D) ntawm nyias- daim ntawv thov phab ntsa.
Kev kho kom haum
Tshwj xeeb dabtsi yog khoov taub hau:Nthuav lossis nqaim profile khoov caj npab tsim los tshem tawm txoj kev nyuaj, ntau- khoov geometries qhov twg cov cuab yeej tsoos cuam tshuam nrog kev khoov yav dhau los.
Automation Integration:Interface kev npaj rau neeg hlau thauj khoom / unloading caj npab, tsis siv neeg bundles loaders, thiab downstream laser txiav los yog kawg - ua chaw nres tsheb.
Voltage thiab Fais Fab Specifications:Kev teeb tsa hluav taws xob tsim kom haum cov qauv cog hauv cheeb tsam (xws li 380V / 50Hz, 415V / 50Hz, 480V / 60Hz 3-theem).
Seam Detection Sensors:Optical los yog mechanical weld-seam finders integrated rau hauv collet rotation axis los taw qhia lub raj seam mus rau qhov nruab nrab axis thaum khoov.
Zoo & Kev Xeem
Structural Machining:Lub hauv paus tshuab txaj thiab khoov lub taub hau yog machined nyob rau hauv loj CNC pem teb - hom tho txawv thiab milling chaw nyob rau hauv ib qho kev teeb tsa los lav qhov sib npaug thiab qhov sib npaug ntawm txhua lub ntsej muag.
Dimensional soj ntsuam:Ncej weldments raug kuaj xyuas ultrasonic (UT) thiab tshuaj ntsuam xyuas cov khoom sib nqus (MPI) ntawm qhov tseem ceeb ntawm cov khoom hnyav-cov kabmob seams. Tom qab-Kev txheeb xyuas qhov tseeb siv cov laser trackers kom paub meej tias qhov kev sib tw axis tsis pub dhau 0.02 hli.
Factory Txais Kev Xeem (FAT):Txhua lub tshuab tau dhau mus tas li 72-teev kev ntsuas lub voj voog qhuav tom qab los ntawm cov khoom siv nyob hauv cov qauv khoov siv tus neeg siv khoom tshwj xeeb cov raj qib thiab qhov ntev. Ntsuas ib feem qhov ntev (lub vojvoog, phab ntsa thinning feem pua, thiab ovality) tau sau tseg rau hauv daim ntawv tshuaj ntsuam xa nrog cov khoom siv.
Daim Ntawv Pov Thawj Ua Raws Cai:Cov khoom siv hluav taws xob ua raws li CE thiab UL vaj huam sib luag tsim qauv, siv cov khoom lag luam los ntawm Schneider, Siemens, thiab Mitsubishi.
FAQ
Q: Dab tsi tiv thaiv tube phab ntsa thinning thiab wrinkling thaum nruj - vojvoog khoov?
A: Phab ntsa thinning thiab wrinkling yog tswj los ntawm kev sib xyaw ntawm cov cuab yeej geometry thiab cov cuab yeej siv zog. Ib tug ntau- pob mandrel txhawb lub puab txoj kab uas hla ncaj qha ntawm lub tangent point los tiv thaiv sab hauv lub cev. Ib txhij, lub wiper tuag nyob tam sim ntawd ua ntej ntawm qhov khoov taw tes tiv thaiv sab nraud - phab ntsa ripples, thaum lub zog hydraulic tuag booster thawb cov khoom rau pem hauv ntej mus rau hauv qhov khoov cheeb tsam kom muaj cov phab ntsa tuab.
Q: Dab tsi yog qhov siab tshaj phab ntsa thickness thiab OD lub tshuab tuaj yeem ua tau?
A: Standard configurations txheej txheem raj txheej diameters los ntawm 16 hli mus rau 168 hli, nrog phab ntsa thicknesses li 10 hli nyob ntawm cov khoom siv tensile zog. Hnyav-phab ntsa cov kav dej lossis tshwj xeeb siab- tensile alloys (xws li titanium los yog siab-nickel stainless hlau) yuav tsum tau tshwj xeeb clamping tonnages thiab lub cev muaj zog torque ratings, uas yog configured thaum lub sij hawm engineering tshuaj xyuas theem.
Q: Lub CNC maub los puas tuaj yeem xa cov ntaub ntawv CAD ncaj qha?
A: Yog. Lub tsev tswj hwm CNC muaj cov qauv 3D CAD cov ntaub ntawv suav nrog STEP, IGES, thiab DXF. Lub software cia li rho tawm cov ntaub ntawv khoov (XYZ kev tswj hwm lossis YBC qhov tseem ceeb), simulates qhov kev sib tw khoov los kuaj xyuas lub cev kev sib tsoo, thiab them nyiaj rau cov khoom siv springback raws li khaws cia elasticity profiles.
Q: Cov ntaub ntawv dab tsi yuav tsum tau ua kom tau txais cov cuab yeej raug thiab tshuab hais?
A: Txhawm rau xaiv cov qauv siv tshuab kom raug thiab tsim cov cuab yeej tsim nyog, xa cov khoom nram qab no: lub raj sab nraud (OD), phab ntsa thickness, cov khoom siv (xws li, 304 stainless hlau, 1020 carbon steel, aluminium 6061), nruab nrab vojvoog (CLR),℃ntawm khoov (DOB), ncaj tangents ntawm khoov, thiab xav tau txhua xyoo ntim.
Q: Lub tshuab kev teeb tsa thiab kev cob qhia neeg ua haujlwm li cas?
A: Kev xa khoom txheem suav nrog kev pabcuam chaw taws teeb tswj kev pabcuam thiab cov ntawv qhia ua haujlwm digital. Rau ntawm - qhov yuav tsum tau ua ntawm qhov chaw, Hoobkas- cov kws tshaj lij kev pabcuam tau lees paub raug xa mus los tswj cov txheej txheem kho tshuab, laser axis calibration, kev sim ua haujlwm, thiab tes- ntawm kev cob qhia rau koj cov neeg ua haujlwm tu thiab programming.
Cim npe nrov: cnc mandrel tube dabtsi yog khoov tshuab, Tuam Tshoj cnc mandrel raj dabtsi yog khoov tshuab manufacturers, lwm tus neeg, Hoobkas
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